Manufacturing

Strengthening Lithium-Ion Battery & Dangerous Goods Safety for a Global Logistics Leader

Overview

DSV, one of the world’s leading logistics providers, engaged RSSM to conduct the lithium-ion battery storage risk assessment Australia project for its newly developed Altona, Melbourne facility. Due to the elevated fire and compliance risks associated with lithium-ion batteries, DSV required specialist expertise aligned with Australian Dangerous Goods (ADG) Code requirements and local fire engineering expectations.

Following the successful assessment, RSSM was retained to provide ANZ-wide advisory support covering lithium-ion battery fire safety, warehouse storage compliance, emergency response planning, and broader Dangerous Goods compliance.

The Challenge: Lithium-Ion Battery Storage & Dangerous Goods Compliance

Li-ion batteries present unique and escalating risks in warehouse and logistics environments, including:

  • Thermal runaway and fire propagation

  • High-temperature battery fires requiring specialised suppression strategies

  • Toxic and flammable gas release

  • Complex segregation and storage requirements

  • Strict transport classification under the ADG Code

  • Regulatory notification and emergency services coordination

As customer demand for Li-ion battery (LiB) logistics expanded in Australia, DSV required:

  • Compliant LiB storage at scale

  • Alignment with Australian fire engineering standards

  • Clear emergency response procedures

  • Dangerous Goods classification and documentation support

  • Nationally consistent safety frameworks across ANZ sites

Our Approach and Services

RSSM implemented a structured, three-tiered methodology focused on LiB storage risk assessment and Dangerous Goods compliance.

Lithium-Ion Battery Fire Risk & Storage Assessment

  • Hazard characterisation of lithium-ion battery failure modes

  • Thermal runaway propagation analysis

  • Warehouse storage and segregation assessment

  • Fire safety engineering recommendations

  • UL 9540A performance consideration review

  • Emergency response and isolation protocol development

Dangerous Goods (ADG Code) Compliance Review

  • DG storage classification and threshold analysis

  • Warehouse segregation mapping

  • Transport documentation compliance review

  • ADG Code alignment

  • Worker training requirement assessment

  • Development of standardised DG operating procedures

Ongoing National Retained Advisory Support

Following the initial lithium-ion battery storage risk assessment, RSSM was appointed under a retained consultancy model providing:

  • Continuous Dangerous Goods advisory services

  • Rapid-response technical support

  • New facility design review

  • Warehouse layout compliance assessment

  • National safety standardisation across ANZ

Outcome & Measurable Impact

Through RSSM’s lithium-ion battery storage risk assessment and fire safety consultancy, DSV achieved:

  • Consistent lithium-ion battery storage compliance across ANZ

  • Improved warehouse fire safety resilience

  • Full alignment with Australian Dangerous Goods (ADG) Code

  • Enhanced emergency response readiness

  • Reduced operational risk exposure

  • Increased confidence from regulators and insurers

  • Long-term technical advisory support

Why RSSM for Lithium-Ion Battery Storage Risk Assessment in Australia?

RSSM is one of Australia’s early specialist consultancies in:

  • Lithium-ion battery fire safety

  • Lithium battery warehouse storage compliance

  • Dangerous Goods risk assessment

  • ADG Code advisory services

  • Emergency planning for high-risk logistics operations

We translate complex lithium-ion battery risks into practical, compliant safety systems for Australian warehouses and distribution facilities

Contact Us

Planning for the storage and handling of lithium-ion batteries? Let RSSM guide you through the complexities of regulatory approvals and community engagement. Visit us at https://riskandsafetysolutions.au or e-mail us via  info@riskandsafetysolutions.au

We are approved Dangerous Goods Consultant (Classes 2,3,4,5,6.1,8 and 9) including hazardous area classification with the AIDGC (Australian Institute of Dangerous Goods Consultants). Approval Number 131.

#RiskAndSafetySolutions #FireSafetyStudy #EmergencyResponsePlan #Li-ion Battery Fire Protection (Risk) Assessment, BESS Safety, Dangerous Goods Compliance#BESS #DataCenter #AirTrunk #NSW #Compliance #RiskManagement #FireProtection #Lithium-Ion Batteries #BatteryEnergyStorageSystem #BESS #FSS #Sprinkler #DangerousGoodsCompliance #CostEffectiveSolutions #RiskManagement #PreliminaryHazardAnalysis #PHA #DangerousGoodsConsultant #WarehouseDangerousGoodsStorage, #FireRiskAssessment #FRA #FireManagementPlan #DangerousGoodsManifest #EmergencyServicesInformationPackage #ESIP#FireRiskManagementPlan


Related projects